Diversion Line Clamp for Power Distribution Systems

The Diversion line clamp is a high-performance connection device engineered to ensure fast, secure, and safe connections within bypass systems for low voltage and emergency power supply networks. Designed to securely connect jumper clamps to busbar connectors, this clamp is essential for maintaining the integrity and operational safety of electrical systems. The device is fully compliant with live working regulations, including those specified in EN50110-1, and is built to handle high currents up to 630A.
Detail
Why ANEN
Application Scenario
Solution
FAQ
Rated current (Ampers) 630A Rated voltage (Volts) 1000V
Contact resistance (microohm) ≤25uΩ Rated peak withstand current 30KA
Rated impulse voltage(kilovolt 12KV Insulation material Nylon/Silver-plated copper
Cable conductor clamping range 70mm²-300mm² Service life 10000
operating temperature -40℃...+125℃

Product Description

The Diversion line clamp is a high-performance connection device engineered to ensure fast, secure, and safe connections within bypass systems for low voltage and emergency power supply networks. Designed to securely connect jumper clamps to busbar connectors, this clamp is essential for maintaining the integrity and operational safety of electrical systems. The device is fully compliant with live working regulations, including those specified in EN50110-1, and is built to handle high currents up to 630A.


The Diversion line clamp features a spring-loaded design that minimizes the time and effort required for installation. Its superior construction materials and precise engineering offer long-lasting, dependable performance, even under harsh conditions. With a waterproof rating and compliance with IEC61984, it guarantees both safety and reliability in a range of industrial applications.

Detailed Description

The Diversion line clamp is designed with safety, ease of use, and durability in mind. It features a spring-loaded mechanism that provides a secure grip on the main line and branch line, ensuring the connection remains intact even under significant electrical load.

Key Features & Design:

  • High-Quality Materials: Made from a combination of Nylon for insulation and silver-plated copper for electrical conductivity, the clamp ensures minimal contact resistance (≤25µΩ), optimal power transfer, and resistance to corrosion.

  • Spring-Loaded Clamp: The spring mechanism ensures that the clamp securely holds the main line between the upper and lower pressure grooves, making installation fast and efficient.

  • Versatile Application: The clamp can be used with a range of cable conductor sizes (70mm²-300mm²), ensuring it is suitable for different types of electrical connectors in both industrial and residential settings.

Rated Parameters:

  • Rated Current: 630A

  • Rated Voltage: 1000V

  • Operating Temperature: -40℃ to +125℃

  • Contact Resistance: ≤25µΩ

  • Waterproof: Yes, ideal for outdoor installations or environments with high moisture levels.

Operation & Safety:

The Diversion line clamp opens outward, allowing it to be positioned on the main line easily. Once attached, the first bolt is tightened using an insulated operating rod to securely clamp the line in place.

The branch line is routed through a secondary hole and tightened using the second bolt to ensure a stable connection.

It is important to adhere to EN50110-1 safety standards when using the clamp, including wearing safety gloves, helmets, and standing on rubber mats when working on live power systems.

Comparison Table: Standard Diversion Line Clamps vs. Spring-Lock Type Diversion Line Clamps


FeatureStandard Diversion Line ClampSpring-Lock Type Diversion Line Clamp
Clamping MechanismManual tightening, using a traditional bolt or screw mechanismSpring-loaded, automatic engagement with the main line
Installation TimeLonger installation time due to manual operation and tighteningFaster installation due to spring-loaded mechanism
Connection SecuritySecure connection, but may require additional effort during setupQuick and secure, no manual tightening required after initial setup
Load HandlingCapable of handling high electrical loads, but subject to manual errors in tighteningHandles high electrical loads (up to 630A) securely and reliably under pressure
Customization OptionsTypically available in a limited range of sizes and configurationsCustomizable for a broader range of conductor sizes (70mm²–300mm²)
Safety FeaturesRequires manual monitoring during installation for safetyBuilt-in safety features, including secure connection without the need for manual adjustments

Requires manual monitoring during installation for safetyBuilt-in safety features, including secure connection without the need for manual adjustments
Ease of UseRequires more time and effort, especially for inexperienced usersEasier and quicker to install, reducing the risk of operational errors
Waterproof DesignAvailable in certain models, but not always guaranteedFully waterproof for outdoor or humid environments
Compliance with StandardsCompliant with IEC61984 and EN50110-1Compliant with IEC61984 and EN50110-1
Application Areas

Commonly used in general power systems and industrial settings

Best suited for bypass systems, low voltage connections, and emergency power setups
CostGenerally less expensiveSlightly higher due to spring-loaded mechanism and additional safety features
DurabilityDurable but may require more maintenance due to mechanical wearHighly durable, with minimal wear due to fewer moving parts




Instructions for use                                                                                          Exit from use



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Application Scenarios

The Diversion line clamp is widely used across industries that demand secure connections for electrical systems and bypass devices. Here are some of the common scenarios:

  • Electric Power Generation & Distribution: The clamp is essential in ensuring uninterrupted service in power grids by securely connecting electrical connectors and busbars in bypass systems during maintenance or fault conditions.

  • Emergency Power Supply Systems: Whether in critical facilities or temporary setups, the Diversion line clamp ensures that emergency power supply connections are made quickly and securely, providing reliable power until normal operations are restored.

  • Low Voltage Installations: The clamp is designed for use in low voltage applications, including industrial and residential power systems, ensuring safe and efficient connection even in environments that are prone to moisture or extreme temperatures.

  • Construction Sites: Where temporary power setups are often needed, the Diversion line clamp ensures that connections are made quickly, reducing the risk of downtime and minimizing installation errors.

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Solution

Our Diversion line clamp is not just a product, but a solution designed to simplify complex power distribution tasks. Whether you're working with bypass systems in emergency situations or need to ensure that your electrical connectors are safely and securely connected, this clamp guarantees:

  • Speed: Its spring-loaded design allows for quick installation without compromising safety or connection integrity.

  • Reliability: The waterproof and highly durable materials ensure consistent performance, even in the most demanding environments.

  • Compliance: Designed in accordance with IEC61984 and EN50110-1, the clamp is fully compliant with international safety standards, ensuring safety in all live working conditions.


By choosing our Diversion line clamp, you are ensuring that your system benefits from high-quality materials, a user-friendly design, and reliable performance that minimizes operational downtime and improves the safety of your personnel.

Our Advantages

  • Direct Factory Supply: We offer factory-direct pricing with no minimum order quantity (MOQ), making it an ideal solution for both large projects and small installations.

  • Certifications: Our products are IEC61984 certified, ensuring compliance with international standards for electrical connectors.

  • Expert Support: We provide full after-sales support, including installation guidance, troubleshooting, and access to technical resources.

  • Competitive Pricing: By cutting out middlemen, we pass on the savings to our customers, providing high-quality products at affordable prices.

  • Customization: We offer flexible solutions and can customize Diversion line clamps to meet the specific requirements of your system.


With the Diversion line clamp, you are investing in a high-quality, durable, and safe solution for your bypass system or emergency power supply needs. Our commitment to providing the best products, support, and customized solutions ensures that your electrical connections are always secure and reliable. Contact us today to learn more or to place an order!


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Frequently Asked Questions (FAQ)

Q1: How does the spring-lock type Diversion line clamp differ from the standard version?

A1: The spring-lock type diversion line clamp features a spring-loaded mechanism for quick and secure connection without manual tightening, offering faster installation and greater operational efficiency compared to the traditional standard diversion line clamp.


Q2: Can the Diversion line clamp be used in outdoor applications?

A2: Yes, the Diversion line clamp is fully waterproof, making it suitable for both indoor and outdoor installations, even in environments exposed to moisture or rain.


Q3: What safety measures should be followed when installing this clamp?

A3: Always follow live working protocols, including wearing safety gloves, helmets, and using rubber mats as per EN50110-1 to avoid electrical hazards.


Q4: What is the maximum current rating for the Diversion line clamp?

A4: The Diversion line clamp is rated for a current of 630A and a voltage of 1000V, ensuring it is suitable for high-power applications.


Q5: Can the Diversion line clamp be used for bypass systems?

A5: Yes, it is specifically designed for bypass systems, ensuring secure connections during temporary power setups or during maintenance work.

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