DJL12 Modular Connector

The DJL series industrial modular connectors provide a dependable solution for power distribution in complex industrial systems. Engineered for UPS power supplies, PCBs, batteries, and modular power supply systems, these connectors ensure efficient, stable, and safe electrical connections.
Detail
Why ANEN
Application Scenario
Solution
FAQ
Model DJL02-12T DJL02-12Z Contact material 8# & 12# copper, silver-plated 22# copper, gold-plated
Flammability Ul94 V-0 Insulation material PBT+30%GF

Product Overview

The DJL series industry modular connectors represent the pinnacle of high-reliability power distribution. Specifically engineered for demanding environments, this Modular power supply solution utilizes advanced spring crown jack technology to ensure low contact resistance and high dynamic stability. Whether you are managing high-current loads in a server room or ensuring stable power delivery on a PCB, the DJL02-12 offers the modularity and durability required for mission-critical infrastructure.


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Technical Excellence & Features

Precision engineering defines every aspect of the DJL02-12. The insulation utilizes PBT+30%GF, achieving a UL94 V-0 flammability rating for maximum safety.

  • High-Performance Contacts: The 8# and 12# silver-plated copper pins are designed for longevity, maintaining minimal resistance even after 500 mating cycles.

  • Advanced Jack Technology: By incorporating spring crown jacks, the plug interface maintains superior connectivity under mechanical stress.

  • Versatile Termination: Sockets for the 8# and 9# pins facilitate through-plate joints, while 12# and 22# components utilize high-tensile crimping for secure load and unload operations.

  • Environmental Resilience: With an operating range of -55°C to 125°C and the ability to withstand vibrations up to 2000Hz, these industrial modular power supply connectors thrive where others fail.

DJL Series Industrial Modular Connector Technical Parameters

1. Materials & General Info

ParameterSpecification
Insulation MaterialPBT + 30%GF
Contact Material8# & 12# copper, silver-plated 22# copper, gold-plated optional
FlammabilityUL94 V-0

2. Electrical Characteristics

Contact TypeRated Current (A)Rated Voltage (V)Contact Resistance (mΩ)Life Test (500 cycles, mΩ)Withstanding Voltage
8# Pin30480.750.8≥1000V
12# Pin1522011.5≥1000V
22# Pin3481015≥500V

ParameterValue
Insulation Resistance3000 MΩ

3. Mechanical Characteristics

ParameterSpecification
Insertion Force150 N Max
Separation Force45 N Min
Mechanical Life500 cycles (cycle rate <3000/hour)


4. Crimping & Connection Standards

Pin SizeConductor Core Area (mm²)AWGStripping Length (mm)Tensile Strength (N)Standard

22# (φ0.76 mm)

0.13 ~ 0.3222 ~ 265>36GJB5020-2001
12# (φ2.38 mm)2.5146.5>250GJB5020-2001







Why Choose ANEN

  • Direct Factory Supply: No minimum order quantity, catering to both small and large-scale projects.

  • Custom Manufacturing: Modify drawings, pin configurations, or plating to fit your design requirements.

  • Quality Assurance: Products meet UL, ISO, and GJB standards, ensuring top-quality performance.

  • After-Sales Support: Technical assistance, troubleshooting, and guidance available worldwide.

  • Global Accessibility: Quick delivery, responsive service, and comprehensive consultation for industrial projects.

Trust ANEN to deliver high-quality, customizable DJL modular connectors for reliable industrial power solutions.


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Application Scenarios

The DJL modular connector excels across industries requiring reliable industrial power connections:

Industrial Automation: Connect control systems, robotics, and production line equipment.


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UPS and Battery Systems: Provide reliable energy backup with minimal contact resistance.


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PCB Integration: Ideal for line-to-board and board-to-board modular power supply connections.


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Servers and Data Centers: Support high-current power delivery and ensure operational stability.


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Transportation and Energy Storage: Automotive battery modules, renewable energy systems, and industrial storage units.


Its flexible design allows engineers to streamline installations while reducing maintenance efforts.

Solutions

ANEN’s DJL series industrial modular connectors solve critical industrial challenges:

  • Optimized Power Delivery: Reduced contact resistance ensures efficient current flow.

  • Customizable Modular Options: Configure pin layouts, materials, and plating for tailored system integration.

  • Environmentally Resilient: Performs under extreme conditions including high vibration, humidity, and temperature fluctuations.

  • Ease of Installation: Reliable plug-and-play design with strong mechanical retention forces.

  • Engineering Support: ANEN provides technical guidance to help integrate modular power supply connectors into diverse applications.

These solutions reduce downtime, enhance system efficiency, and increase overall reliability for industrial power systems.


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Frequently Asked Questions (FAQ)

Q1: What industries use DJL modular connectors?

A: Commonly applied in industrial automation, UPS systems, PCB integration, servers, batteries, and energy storage.


Q2: Can I customize DJL connectors?

A: Yes, ANEN offers custom pin layouts, plating, and insulation materials to meet your specific power supply connector requirements.


Q3: How long is the mechanical lifespan?

A: Rated for 500 cycles, maintaining consistent electrical and mechanical performance under industrial conditions.


Q4: How does it handle environmental challenges?

A: Resistant to vibration, impact, salt spray, humidity (up to 95%), and temperature extremes (-55~125℃).


Q5: How can I order or get technical support?

A: Contact ANEN via website or customer service for custom solutions, inquiries, and technical guidance.

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