DJL06-12 Modular Connector

DJL06-12 series module power supply connector connected with reliable, soft plug, plug the small, low contact resistance, high current, excellent performance characteristics through.
Detail
Why ANEN
Application Scenario
Solution
FAQ
Model DJL06-12 Contact material 8# & 12# copper, silver-plated 22# copper, gold-plated
Flammability Ul94 V-0 Insulation material PBT+30%GF

Product Introduction

As a leading modular connector manufacturer in China, ANEN specializes in delivering robust, high-current solutions for the world’s most demanding industry applications. Our DJL06-12 series represents the pinnacle of power connectivity, designed specifically for B2B clients who require uncompromising reliability in their Modular power supply and UPS power supply systems.


DJL06-12 series module power supply connector connected with reliable, soft plug, plug the small, low contact resistance, high current, excellent performance characteristics through. Using the advanced technology of hyperboloid of one sheet type wire jack and a crown spring jack for contact, so that the product has high dynamic contact reliability. The jacks of the socket terminal for crimping, and can be disassembled. Mainly used in the line of the plate is connected to the printed circuit board with the power interface to UPS interface; server..

Professional Technical Parameters of the DJL Series

At our state-of-the-art manufacturing facility, we prioritize material science to ensure every industry modular connector exceeds expectations. The DJL06-12 is built with high-grade PBT+30%GF insulation, providing exceptional structural integrity and a flammability rating of UL94 V-0.


Reliability starts with the contact points. We utilize 8# and 12# silver-plated copper for maximum conductivity, while the 22# signal pinholes are gold-plated to ensure precision in data transmission. These materials allow for an insulation resistance of 3000MΩ and a withstanding voltage of 1500VAC, making it a superior Power Supply Connector for high-voltage environments.

Material & General Specifications


Component

Specification

Details

Insulation Material

PBT + 30% Glass Fiber (GF)

High mechanical strength and heat resistance

Flammability Rating

UL94 V-0

Self-extinguishing for maximum safety

Contact Material (8# & 12#)

Silver-plated Copper

Optimized for high power conductivity

Contact Material (22#)

Gold-plated Copper

Ensures signal integrity for PCB mounting

Insulation Resistance

3000MΩ (Normal)

Superior dielectric properties

Withstanding Voltage

1500V AC

Reliable for UPS power supply systems


Advanced Electric Characteristics for Heavy-Duty Power

Performance is the core of our industry identity. The DJL06-12 industrial modular power supply connector is engineered to handle various current loads within a single modular connector housing:

  • 8# Pin: Supports a rated current of 50A (standard) or up to 75A when using high-conductivity copper alloy.

  • 12# Pin: Rated for 20A (standard) or up to 35A with upgraded alloy materials.

  • 22# Pin: Designed for signal stability at 5A.

With a rated operating voltage of 60V across all pins and remarkably low contact resistance—even after 500 mating cycles—this plug ensures your Battery or PCB systems remain efficient over their entire lifespan.

Electrical Performance Parameters


Contact Specification

Rated Operating Current (A)

Rated Operating Voltage (V)

Contact Resistance (mΩ)

Post-Life Test (500 cycles)

8# Pin

50A (Std) / 75A (High-Cond)

60V

0.5 mΩ

0.5 mΩ

12# Pin

20A (Std) / 35A (High-Cond)

60V

1.0 mΩ

1.5 mΩ

22# Pinhole

5A

60V

5.0 mΩ

8.0 mΩ


Precision Mechanical Characteristics and Crimp Standards

As a B2B manufacturer, ANEN adheres to strict technical requirements, such as GJB5020-2001, to ensure every DJL modular connector fits perfectly in your assembly line. Our mechanical design features a maximum insertion force of 250N and a minimum separation force of 80N, preventing accidental disconnections in high-vibration settings.

Mechanical & Crimping Technical Requirements


Pin Type (Diameter)

Mating Wire Gauge

Wire Cross-Section

Stripping Length

Tensile Strength

8# (φ0.36mm)

8 AWG

10.0 mm²

10 mm

>450N

12# (φ2.38mm)

14 AWG

2.5 mm²

6.5 mm

>250N

20# (φ1.02mm)

20~24 AWG

0.5~0.2 mm²

5 mm

>40N


Environmental Resilience in Extreme Industry Conditions

ANEN factory-grade connectors are built to survive where others fail. The DJL06-12 operates within a wide temperature range of -55°C to 125°C, making it suitable for both cryogenic and high-heat industry environments.

To guarantee longevity, we subject our products to a 48-hour salt spray test (5% saline) and rigorous vibration testing (10Hz~2000Hz). Whether your application involves heavy industry machinery or mobile Battery units, our connectors maintain electrical continuity with transient interruptions shorter than 1µs.

DJL06-12Z Socket OUTLINE AND MOUNTIING HOLE SIZE


djl06-12.jpg

DJL02-12T Plug OUTLINE AND MOUNTIING HOLE SIZE


djl06-12-1.jpg

Why Choose ANEN as Your Manufacturing Partner?

Working directly with a source factory provides your business with a competitive edge that distributors cannot match.

  • No MOQ Constraints: We support small-batch testing for industry prototyping without requiring a minimum order quantity.

  • Custom-Made Flexibility: Send us your technical drawings, and we will produce a custom Power Supply Connector tailored to your unique PCB layout.

  • Certified Quality: Every industry modular connector leaves our facility only after passing rigorous inspections for tensile strength and insulation.

  • Direct Professional Support: Professional after-sales guidance ensures your integration process is seamless and efficient.


Module-connector-5.jpg

Comprehensive Application Scenarios for Global B2B Clients

The versatility of the DJL modular connector allows it to serve as a critical component in various high-tech sectors:

Energy & Infrastructure: Essential for UPS power supply racks and large-scale Modular power supply units.

Transportation & Storage: High-current Battery charging interfaces and electric vehicle power distribution.

Electronics Manufacturing: Integrated PCB mounting for automated control systems.

Telecommunications: Reliable Power Supply Connector solutions for data center servers and 5G base stations.

Integrated Solutions: Solving Modern Connectivity Challenges

Our identity as a direct modular connector manufacturer allows us to solve complex engineering problems for our clients. Instead of sourcing multiple components, the DJL06-12 provides an all-in-one industrial modular power supply connector solution. We eliminate the need for separate signal and power interfaces, reducing the footprint on your PCB and simplifying your supply chain. If your project demands specific electrical tolerances, our engineers can adjust contact materials to meet your exact 75A or 35A requirements.

ANEN Company.jpg

Frequently Asked Questions (FAQ)

Q: Can I request a custom pin configuration for the DJL series?

A: Yes. As a B2B manufacturer, we can modify the DJL modular connector to suit your specific power and signal requirements based on your drawings.


Q: What is the lead time for large industrial orders?

A: Being a source factory, we maintain high production capacity and can offer flexible lead times even for large-scale industrial modular power supply connector orders.


Q: Do you provide support for wire stripping and crimping specifications?

A: Absolutely. We provide detailed parameters for stripping lengths (e.g., 10mm for 8# pins) and tensile requirements to ensure your assembly process is flawless.

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